End-to-End Solution for Magnetization Automation
Automated Magnetic Charging Integrated Solution
在新能源汽車產(chǎn)業(yè)蓬勃發(fā)展的浪潮中,電機(jī)作為整車的核心動(dòng)力源,性能優(yōu)劣直接決定車輛的動(dòng)力輸出效率與續(xù)航能效表現(xiàn)。而永磁體磁性能的一致性,正是保障電機(jī)長(zhǎng)期穩(wěn)定運(yùn)行的核心前提。久巨汽車電機(jī)充磁機(jī),以定向充磁 + 智能控磁雙核心技術(shù)為支撐,成為優(yōu)化電機(jī)磁性能的關(guān)鍵裝備。設(shè)備圍繞精準(zhǔn)磁化、智能適配兩大核心邏輯設(shè)計(jì),全面匹配新能源汽車電機(jī)的多樣化應(yīng)用需求。
定向充磁是久巨充磁機(jī)的基礎(chǔ)核心技術(shù),其核心目標(biāo)在于讓永磁體嚴(yán)格依照預(yù)設(shè)的磁場(chǎng)方向與強(qiáng)度完成磁化,從根源上杜絕磁性能紊亂問(wèn)題。相較于傳統(tǒng)泛向充磁技術(shù),定向充磁的核心競(jìng)爭(zhēng)力在于定制化充磁線圈結(jié)構(gòu),并結(jié)合電機(jī)永磁體的實(shí)際安裝布局(如徑向、軸向等不同磁化需求),打造出精準(zhǔn)可控的專屬磁場(chǎng)通道。設(shè)備運(yùn)行時(shí),會(huì)先依據(jù)不同電機(jī)型號(hào)對(duì)應(yīng)的磁材參數(shù)(例如釹鐵硼、釤鈷磁鋼的特性差異),精準(zhǔn)預(yù)設(shè)磁場(chǎng)方向參數(shù);隨后通過(guò)高壓脈沖技術(shù)激發(fā)強(qiáng)電流,電流流經(jīng)定制線圈的瞬間即可形成高強(qiáng)度脈沖磁場(chǎng),磁場(chǎng)能量沿預(yù)設(shè)通道精準(zhǔn)作用于永磁體,促使內(nèi)部磁疇沿統(tǒng)一方向有序排列,最終確保永磁體磁化后的磁場(chǎng)方向與電機(jī)工作需求完全契合。這項(xiàng)定向設(shè)計(jì)不僅攻克了傳統(tǒng)充磁模式下磁性能分散、磁場(chǎng)方向偏移的行業(yè)痛點(diǎn),更能顯著提升永磁體的磁能積利用率,為電機(jī)實(shí)現(xiàn)高效動(dòng)力輸出筑牢基礎(chǔ)。
智能控磁是久巨充磁機(jī)適配復(fù)雜工況、保障充磁穩(wěn)定性的關(guān)鍵升級(jí)技術(shù)。該技術(shù)整合高精度傳感器、智能調(diào)控算法與自適應(yīng)調(diào)節(jié)模塊,實(shí)現(xiàn)充磁全流程的動(dòng)態(tài)監(jiān)測(cè)與精準(zhǔn)把控。
充磁啟動(dòng)前,設(shè)備可自動(dòng)識(shí)別電機(jī)磁材的類型、尺寸等核心參數(shù),依托內(nèi)置數(shù)據(jù)庫(kù)快速匹配最優(yōu)充磁方案,從源頭規(guī)避人工參數(shù)設(shè)置的誤差;充磁過(guò)程中,傳感器實(shí)時(shí)捕捉磁場(chǎng)強(qiáng)度、電流波動(dòng)、磁體溫度等關(guān)鍵數(shù)據(jù),數(shù)據(jù)傳輸至控制中樞后,算法會(huì)迅速分析各項(xiàng)指標(biāo)的偏差值,并自動(dòng)調(diào)節(jié)脈沖電流的峰值、持續(xù)時(shí)長(zhǎng)等核心參數(shù) —— 例如檢測(cè)到磁體局部磁強(qiáng)度不足時(shí),設(shè)備會(huì)定向增強(qiáng)對(duì)應(yīng)區(qū)域的磁場(chǎng)能量;若發(fā)現(xiàn)磁體溫度異常,則及時(shí)調(diào)整充磁節(jié)奏,避免磁材因過(guò)熱造成性能損傷。
除此之外,智能控磁系統(tǒng)還搭載數(shù)據(jù)追溯功能,可完整記錄每一次充磁的關(guān)鍵參數(shù),為電機(jī)生產(chǎn)全鏈路的質(zhì)量管控提供詳實(shí)的數(shù)據(jù)支撐。
定向充磁與智能控磁的高效協(xié)同,讓久巨汽車電機(jī)充磁機(jī)一舉實(shí)現(xiàn)精準(zhǔn)化 + 智能化的雙重技術(shù)優(yōu)勢(shì)。
對(duì)于汽車電機(jī)生產(chǎn)企業(yè),這套核心技術(shù)邏輯不僅能大幅提升充磁工序的效率,更能確保批量生產(chǎn)中永磁體磁性能的高度一致性,從根源上減少因磁性能差異引發(fā)的電機(jī)動(dòng)力輸出不均、能耗偏高等問(wèn)題;對(duì)于終端車主而言,這也間接提升了車輛行駛的穩(wěn)定性,延長(zhǎng)了續(xù)航里程。
在永磁同步電機(jī)成為新能源汽車標(biāo)配的行業(yè)趨勢(shì)下,久巨充磁機(jī)的核心技術(shù)邏輯,正持續(xù)滿足高功率密度、小型化電機(jī)的充磁需求,為汽車電機(jī)產(chǎn)業(yè)的高質(zhì)量發(fā)展提供堅(jiān)實(shí)的技術(shù)支撐。
Magnetization of Magnetic Materials
3C Electronic Magnetization
Motor Rotor Magnetization
Car Speaker Magnetization
New Energy Vehicle Industry
Medical Equipment Industry
Other Industries

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New energy vehicle motor rotor magnetization is prone to problems such as uneven magnetic field and low magnetization efficiency, which directly affects motor torque output, vehicle smoothness and vehicle energy consumption. Precise magnetic control technology can achieve precise control of magnetic field strength and distribution through optimized magnetic circuit design, dynamic regulation of magnetization parameters and real-time intelligent monitoring, effectively solving the traditional magnetization pain points, improving magnetization efficiency and rotor magnetic field consistency, and contributing to the improvement of motor operation efficiency, energy consumption and life extension, providing reliable support for the upgrading of new energy automobile motor performance and the high-quality development of the industry.

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December 16, 2025
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