In the manufacturing of electric motors, magnetization and testing are the key links to ensure the performance of magnets. Traditional single-station or dual-station magnetization equipment often faces the problem of process fragmentation - after the completion of magnetization, it is necessary to manually transfer the magnetization to the testing equipment, which not only exists in the waiting gap, but also may affect the stability of magnets due to the handling process. The multi-station synchronization technology of JiuJu's four-station motor magnetizers radically simplifies the overall process by reconfiguring the operation logic and deeply integrating the magnetization and inspection processes.

 The core of the multi-station synchronization technology is that it allows the four stations to form a "parallel and coordinated" chain of operations, rather than a single module operating independently. Traditional equipment needs to be operated step by step according to the sequence of "loading - magnetizing - unloading - transferring - testing", and after the end of each step, the equipment needs to wait for reset before starting the next round, while the four-station magnetizer has each station corresponding to a fixed process node: station 1 is responsible for the workpiece. Each station of the four-station magnetizer corresponds to a fixed process node: Station 1 is responsible for feeding and positioning of workpieces, Station 2 focuses on magnetization, Station 3 carries out the magnetic property test simultaneously, and Station 4 completes the discharging of qualified workpieces. When station 2 starts the magnetization, station 1 has already completed the positioning of the next workpiece, and station 3 is synchronized with the detection of the previous magnetized workpiece. The four links are seamlessly connected, completely eliminating the waiting time in the traditional process.

   In terms of simplifying the inspection process, this technology breaks the traditional pattern of "separating magnetization from inspection". In the past, the magnetized workpiece had to be transferred to special equipment, which not only increased the number of handling steps, but also caused deviations in the test results due to the offsetting of the magnet position during the transfer process. The four-station magnetizer directly integrates the detection module into station three, so that the workpiece can be magnetized without transferring, and can enter the detection process as it flows through the station. During the inspection process, the equipment will automatically collect key indicators such as magnetic flux and uniformity of the magnet, and if it finds unqualified workpieces, it will mark them in real time and pause the subsequent operation of the corresponding station, which makes it easy for the operator to investigate the problem in time, avoiding the flow of unqualified workpieces into the next step and reducing rework costs.

???In addition, the multi-station synchronization technology simplifies theMagnetization ProductsSpecification switching process of the equipment. When replacing a workpiece with a different type of motor in a traditional magnetizing machine, it is necessary to re-tune the magnetizing parameters and replace the positioning tooling, which is time-consuming.Four-station MagnetizerThe core magnetization and inspection parameters can be quickly recalled through the equipment's preset program without repeated adjustments by simply replacing the adapted station positioning components for different workpiece specifications. At the same time, the equipment's centralized control system can unify the management of the operation status of the four stations, the operator does not need to separately monitor the magnetization and inspection equipment, only through the control console to view the progress of each station and inspection results, significantly reducing the complexity of the operation.

???Under the trend of increasing requirements for efficiency and precision in motor manufacturing, the multi-station synchronization technology of JiuJi four-station motor magnetizing machine is essentially to achieve "double optimization of efficiency and quality" through process reconstruction. It not only eliminates the redundant steps in the traditional process, but also guarantees the stability of the magnet steel performance through synchronized testing, providing a more efficient and reliable solution for the motor manufacturing process, and meeting the industry's core demand for "simplified process and controlled quality".